Introduction to Micro Reaction Process Package Development Services

Guide engineering excellence,
Low investment, high returns!

Based on the principle of "not profiting from R&D" for specific projects, minimize time and capital investment, adopt the development idea of "begin with the end in mind" and the "Hybrid" equipment combination method, and develop a complete "one-stop" continuous flow chemical synthesis process package with a 100% success rate of industrialization.
Introduction to technical features

Begin with the end in mind

During project evaluation, set target limits around technical, economic, and time feasibility.

During process development,it is important to identify the root cause, consider operation and production, and ensure the organic integration of scientific research and application.

HYBRID

Based on microchannel reactors, the continuous reaction process developed by integrating pipeline reactors, CSTR reactors and other equipment has the characteristics of high efficiency, low cost and ultra-flux.
Process package

Generally includes: process development report, material balance sheet, PDF, P&ID, list of main equipment,
instrument condition table, operating procedures, interlock logic diagram and interlock value ...

  • 技术调研

    Technical research:

    Through literature search and combining with own experience, the feasibility and key points of the reaction were judged.

  • 技术调研

    Reaction verification:

    Repeat the existing process, observe the phenomenon, develop quantitative analysis methods, measure reaction heat effect and material stability.

  • 技术调研

    Continuous flow process pilot test:

    Based on the micro-channel reactor, combine with capillary reactor.
    Mainly investigate the fluidity of the reaction system, study the sensitivity and boundary of each reaction parameter, obtain trend data and optimize process parameters.

  • 技术调研

    Continuous flow process package development:

    Based on high-throughput micro-channel reactor, combined with pipeline reactor.
    Systematically optimize each parameter of the reaction system, achieve the optimal yield, take into account the single consumption, environmental protection indicators, and achieve the maximum production capacity of the equipment.
    Focus on process safety, process scalability (specific reactions also focus on reaction kinetics and thermodynamic data).

Introduction to relevant cases
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mab@hybrid-chem.com

021-68689870